Expert Support for DX100, DX200, and YRC1000 Systems
As a premier global supplier of industrial automation components, inRobots offers a specialized inventory of Yaskawa Motoman robot spare parts. Whether you are maintaining high-speed GP-series handling robots or heavy-duty AR-serieswelding systems, we provide the tested servo motors, drive units, and pendants required to keep your production line moving.
We also provide robot spare parts for major industrial robot brands including:
- Browse ABB Robot Parts
- Browse Fanuc Robot Robot
- Browse KUKA Robot Parts
- Browse Yaskawa Robot Parts
- Browse Mitsubishi Robot Parts
1. Yaskawa Motoman Controller Generations
We provide comprehensive hardware support for every generation of Yaskawas powerful controller architecture. Selecting the right module for your specific inform programming environment is critical.
- YRC1000 / YRC1000micro: The latest ultra-compact controllers for GP and HC series robots.
- DX200: The versatile standard for multi-robot control and advanced functional safety.
- DX100: Widely used in global automotive and tier-1 supplier facilities.
- Legacy Support (NX100 / XRC): Essential spare parts for aging systems that still require high uptime.
Core Controller Electronics available:
- Main CPU Boards: High-speed processors for complex path calculation.
- Power Supply Units (CPS Series): Stable DC voltage regulators for controller logic.
- I/O & Communication Boards: Profinet, Ethernet/IP, and DeviceNet interface cards.
High-Performance Yaskawa Components
Engineered for precision. Tested for reliability.
Programming Pendants (HMI)
The window to your robot's logic. We stock both standard and specialized versions:
- YRC1000 Smart Pendant: Intuitive tablet-style interface for simplified programming.
- DX200/DX100 Standard Pendants: Ergonomic designs with integrated E-stop and enable switches (JZRCR series).
- Replacement Touch Screens & Cables:High-durability overlays and flexible 8m/12m/20m pendant cables.
Servo Drives & Sigma-Series Motors
Yaskawa is a world leader in motion control. We supply their signature drive technology:
- Servo Pack Drive Units: Multi-axis and single-axis amplifiers for precise torque control.
- Sigma-5 & Sigma-7 Motors: High-resolution AC servo motors for axis J1 through J6.
- Converter Modules: Power conversion units for large-scale robot cells.
High-Flex Cable Harnesses
Designed to withstand millions of cycles in high-speed applications:
- Base-to-Controller Cables: Power and signal transmission for long-reach setups.
- Internal Dress Packs: Specialized internal wiring for hollow-wrist welding robots.
- Encoder Cables: Noise-shielded cabling to prevent signal loss and tracking errors.
Popular Yaskawa Robot Models
Yaskawa offers a wide range of industrial robots commonly used in manufacturing.
Popular models include:
- Motoman GP8 - compact robot for assembly and handling
- Motoman GP25 - high-speed robot for production automation
- Motoman MH24 - widely used in welding and handling applications
- Motoman MA2010 - arc welding robot
- Motoman HC10 - collaborative robot for flexible automation
| Series | Characteristics | Common Models |
|---|---|---|
| GP Series | General Purpose / High Speed | GP7, GP8, GP12, GP25 |
| AR Series | Specialized Arc Welding | AR900, AR1440, AR2010 |
| SP Series | Spot Welding / Heavy Payload | SP165, SP210 |
| HC Series | Collaborative (Cobots) | HC10, HC20DT |
These robots rely on spare parts such as servo motors, robot cables, teach pendants, and drive modules.
Yaskawa Robot Applications
Yaskawa robots are widely used in industries including:
- automotive manufacturing
- welding automation
- electronics assembly
- material handling
- packaging and palletizing
- logistics automation
Their robots are known for high reliability, precision control, and flexible automation capabilities.
4. Troubleshooting: Yaskawa Alarm Codes
Rapidly diagnose system faults with our replacement-ready inventory:
- ALARM 4107 (Servo Tracking Error): Often indicates a failing Servo Pack or feedback cable issue.
- ALARM 4320 (Axis Overload): Check for mechanical obstruction or Servo Motor winding failure.
- ALARM 1020 (CPU Error): Possible Main Board failure or firmware corruption.
- ALARM 3200 (Communication Error): Inspect encoder cables and internal high-speed bus connections.
Understanding alarm codes helps technicians quickly diagnose problems and reduce downtime.
5. Yaskawa Robot Controller Architecture
Yaskawa robot controllers consist of several key modules working together.
Typical architecture includes:
Main CPU Unit
Runs robot programs and manages system operations.
Servo Drive Units
Control robot axis motors.
Power Supply Modules
Provide stable power for controller electronics.
I/O Interface Modules
Enable communication with PLCs and external devices.
Together these modules ensure precise robot motion and reliable automation control.
6. MotoPlus Programming Platform
Yaskawa robots support advanced programming using MotoPlus, an open programming environment.
MotoPlus allows engineers to:
- develop custom robot applications
- integrate robots with external systems
- implement advanced automation logic
This flexibility makes Yaskawa robots suitable for complex automation solutions.
7. Industrial Robot Brands: Technical Reference Comparison
| Feature | FANUC (Japan) | KUKA (Germany) | ABB (Switzerland) | YASKAWA (Japan) | MITSUBISHI (Japan) |
|---|---|---|---|---|---|
| Brand Identity | The "Yellow" Robot | The "Orange" Robot | The "White/Red" Robot | Motoman Series | MELFA Series |
| Main Controllers | R-30iB Plus / R-30iA | KR C5 / KRC4 | OmniCore / IRC5 | YRC1000 / DX200 | CR800 / CR750 |
| Programming Language | TPE (Teach Pendant Edit) | KRL (KUKA Robot Language) | RAPID | INFORM (II / III) | MELFA-BASIC (IV/V/VI) |
| Teach Pendant Models | iPendant (A05B-) | SmartPAD (1 & 2) | FlexPendant (DSQC-) | Smart Pendant / JZRCR | R56TB / R32TB |
| Drive Technology | i / i Servo Amp | KPP / KSP Modules | Drive Modules (DSQC) | Sigma-5 / Sigma-7 | MDS / MR-J4 Units |
| Core Strengths | Automotive, Reliability, CNC Integration | German Precision, Heavy Payload, Welding | Path Accuracy, Food/Medical, Painting | High-speed Arc Welding, Handling | Electronics, Semi-conductor, SCARA |
| Software Tools | ROBOGUIDE | WorkVisual | RobotStudio | MotoSim | RT Toolbox3 |
Unsure which part you need? Our engineers can identify your component via serial number or alarm code. [Contact Tech Support]
8. Yaskawa Robot Maintenance & Troubleshooting
Routine maintenance helps ensure stable robot performance.
Typical maintenance tasks include:
- inspecting robot cables
- checking servo motor performance
- monitoring controller alarms
- testing drive modules
Timely replacement of worn components helps maintain efficient production operations.
Yaskawa Spare Parts Index Pages
To help engineers locate components quickly, we provide organized reference pages including:
- Yaskawa Part Number Index
- Yaskawa Teach Pendant Index
- Yaskawa Servo Motor Index
- Yaskawa Servo Drive Index
- Yaskawa Robot Cable Index
These pages allow browsing by part number, robot model, or component category.
Shop Yaskawa Robot Spare Parts
Browse our complete catalog of Yaskawa replacement components.
Our inventory includes:
Reliable spare parts help keep industrial robots running efficiently and safely.
FAQ C Yaskawa Robot Spare Parts
Q: What is the difference between a Standard Pendant and a Smart Pendant?
A: Standard Pendants use the traditional INFORM language with physical keys, while Smart Pendants feature a touch-first interface designed for easier path planning on YRC1000 systems.
Q: Can I use Sigma-7 motors on an older DX100 controller?
A: Motor compatibility depends on the Servo Pack generation and firmware. Contact our technical team with your controller serial number for verification.
Q: Do you provide the MotoPlus SDK for custom development?
A: We focus on hardware support; however, we provide the interface boards and CPUs necessary to run MotoPlus-based applications.
About Yaskawa Robotics
Yaskawa Electric Corporation is a Japanese manufacturer specializing in industrial robots, motion control systems, and factory automation technologies.
Under the Motoman brand, Yaskawa has installed hundreds of thousands of robots worldwide, supporting industries such as automotive manufacturing, electronics production, and welding automation.
Yaskawa robots are recognized for their precision control, durability, and advanced automation capabilities.