Product Overview
The ABB 3HAC023195-001 Plastic Cover Case is a replacement housing for compatible ABB teach pendant units. It serves as the outer shell of the pendant, helping protect internal components from physical contact and everyday handling in industrial environments.
If your ABB 3HAC023195-001 IRC5 TPU2 FlexPendant Teach Pendant has a cracked, damaged, or worn housing, replacing the cover case may be an option when the internal components remain functional. Before ordering, confirm the pendant model and housing compatibility.
Why This Replacement Part Matters
A cracked, damaged, or worn plastic cover can affect the physical condition of an ABB teach pendant and leave its internal components more exposed to everyday handling in industrial environments. Damaged housing may also make the pendant more difficult to handle safely during routine operation and maintenance.
Replacing the cover case can be a practical repair option when the damage is limited to the housing and the internal components remain functional. Before replacing the complete ABB FlexPendant, inspect the housing and confirm that the replacement case matches your original unit.
Key Features
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Replacement Plastic Housing: Designed for compatible ABB teach pendant assemblies requiring the 3HAC023195-001 plastic cover.
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Protective Outer Case: Helps protect internal components, including the display, keypad, and electronic modules, from physical damage during normal handling.
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Repair and Refurbishment: Suitable for replacing a cracked, damaged, or worn outer housing.
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Industrial Maintenance Application: Intended for teach pendant repair and refurbishment in manufacturing and automation environments.
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Model Verification: Confirm the original pendant model and housing configuration before ordering to help ensure compatibility.
Typical Applications
The ABB 3HAC023195-001 Plastic Cover Case is intended for maintenance and repair situations where the original teach pendant housing has been damaged or worn.
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Teach Pendant Housing Replacement: Used when the original plastic cover is cracked, broken, or visibly worn.
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FlexPendant Refurbishment: Suitable for restoring the external housing of compatible ABB IRC5 TPU2 FlexPendant units.
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Maintenance and Overhaul: Used during teach pendant disassembly and repair when the existing housing needs replacement.
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Industrial Spare Parts Inventory: Kept as a replacement component to support future teach pendant maintenance and reduce delays caused by housing damage.
Related ABB Parts
Need help confirming compatibility or sourcing this plastic cover case? Contact our team with your part number and FlexPendant model.
ABB 3HAC023195-001 Teach Pendant Cover Repair Guides
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Opening the FlexPendant Shell Without Damaging the Ribbon — Six screws on the back shell, then lift the cover straight up with the internal harness still connected. Steps 8–10 run the same sequence in reverse, which is how the new cover goes back on. 30–45 minutes.
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Take the Cable Off Before the Cover Comes Apart — Only two screws hold the rear cover on this generation, and the crystal-head network connector has a small latch to press before pulling. Easy, 6 steps, about 15 minutes.
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Swapping the Rear Housing: The Full Disassembly Order — The only step-by-step housing swap on the site: rear cover, enable button, E-stop, mode switch, mainboard and LCD out in that order, then reassembly and a functional test. Written for Yaskawa, but the screw and ribbon logic carries over.
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Why a Cracked Case Turns Into a Dead Keypad — What happens after the shell fails: coolant, dust and cleaning chemicals reach the membrane, and the symptom shows up as whole sections of keys dropping out rather than one dead key.
Why Choose InRobots
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Tested Industrial Robot Parts: Our spare parts undergo testing and quality checks based on their condition and product requirements.
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Warranty Support: Warranty coverage is available according to the product condition and applicable terms.
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Global Shipping: We support worldwide shipping through available logistics options, including DHL, FedEx, and UPS.
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B2B Sourcing Assistance: Our team helps maintenance teams, repair companies, and automation businesses source replacement parts for industrial robot systems.
