Ir a contenido

How to Fix FANUC Alarm SRVO-070: BZAL Alarm – Causes and Solutions

Quick Fix for FANUC SRVO-070

If SRVO-070 (BZAL Alarm) appears, try these immediate actions:

  • Power cycle the robot controller
  • Check if the robot lost power recently
  • Perform mastering (zero position calibration) if required
  • Verify encoder battery status
  • Reset the alarm after restoring position data

These steps can quickly restore operation if the issue is related to position data loss.

What is FANUC SRVO-070 BZAL Alarm?

FANUC Alarm SRVO-070 (BZAL Alarm) indicates that the robot has lost its absolute position data.

This usually happens when:

  • Encoder battery power is lost
  • Encoder memory is cleared
  • System cannot determine axis positions

As a result, the robot requires re-mastering before it can safely operate again.

What Does SRVO-070 Mean?

SRVO-070 means the controller no longer knows the exact position of one or more robot axes.

This typically indicates:

  • Loss of encoder absolute data
  • Battery failure or disconnection
  • Initialization of encoder memory

Common Causes of FANUC SRVO-070

Encoder Battery Failure

This is the most common cause of BZAL alarms.

Common issues include:

  1. Depleted encoder battery
   2. Battery not replaced in time
   3. Long-term power-off without battery backup

Without battery power, the encoder cannot retain position data.

Battery Disconnection or Wiring Issue

Even a good battery cannot function if disconnected.

Common issues include:

  1. Loose battery connector
   2. Damaged battery cable
   3. Improper battery installation

Extended Power Loss

If the robot is powered off for too long without battery support:

  • Encoder memory is cleared
  • Absolute position is lost

Encoder or Motor Replacement

Replacing servo components without proper procedures can trigger BZAL.

  • New encoder without initialized data
  • Motor replacement without mastering

Controller or Parameter Reset

System resets can erase position data.

  • Memory initialization
  • Parameter restoration errors

Recommended Parts for SRVO-070 Repair

The following components are commonly required when resolving SRVO-070 alarms:

  • FANUC Encoder Batteries
     → Required to maintain absolute position data
  • FANUC Servo Motors (with Encoder)
     → Needed if encoder memory or hardware is faulty
  • FANUC Encoder Cables
     → Used when battery or signal connections are unstable

Browse available FANUC spare parts at inrobots.shop for fast replacement and global delivery.

How to Troubleshoot FANUC SRVO-070

Step 1: Check Battery Status

  • Verify encoder battery voltage
  • Replace battery if low or depleted

Step 2: Inspect Battery Connections

  • Ensure battery is properly connected
  • Check for loose or damaged wiring

Step 3: Identify Affected Axes

  • Check which axes lost position data
  • Focus recovery on those axes

Step 4: Perform Robot Mastering

  • Use FANUC mastering procedure
  • Restore correct zero positions

Step 5: Verify Encoder Data

  • Confirm position data is stable after mastering
  • Monitor for recurring alarms

Step 6: Check for Recent Hardware Changes

  • Confirm if motor or encoder was replaced
  • Ensure proper initialization was performed

Step 7: Restart and Validate

  • Reset alarm
  • Run robot at low speed
  • Confirm stable operation

Pro Diagnostic Tip 

Here’s a fast and effective method used by experienced FANUC technicians to pinpoint the root cause of SRVO-070 (BZAL Alarm):

  • Check how many axes are affected by the alarm:
  • If multiple axes lose position simultaneously, the issue is most likely related to the encoder battery or power loss.
  • If only a single axis is affected, the cause is typically related to the encoder system of that axis, such as a faulty encoder or signal transmission issue.

Why it works:
 For single-axis BZAL alarms, one of the most commonly overlooked causes is intermittent signal loss through the encoder cable. In industrial environments, encoder cables are subjected to bending, vibration, and mechanical stress. Over time, this can lead to:

  • Internal wire fatigue
  • Connector wear or loosening
  • Shielding degradation, causing unstable signal transmission.

Unlike complete failures, these issues often result in sporadic or recurring BZAL alarms, especially during robot motion.

Next step:
 If the alarm is isolated to one axis and persists after battery replacement and mastering, inspect or replace the encoder cable. This ensures stable position feedback and prevents further alarms.

For reliable encoder signal transmission and long-term stability, consider using high-quality FANUC encoder cables designed for demanding robotic applications.

How to Fix FANUC SRVO-070

Proven Fix Methods

  • Replace encoder battery
  • Restore proper battery connections
  • Perform complete robot mastering
  • Replace faulty encoder or motor if needed
  • Reinitialize system parameters if required

Important Note

After SRVO-070 occurs:

The robot must be re-mastered before returning to production.
 Skipping this step can lead to incorrect positioning and collision risks.

Preventing BZAL Alarms

  • Replace encoder batteries periodically
  • Avoid powering off robot without battery backup
  • Perform scheduled maintenance checks
  • Keep battery connections secure
  • Monitor battery warning signals in advance

Related FANUC Alarm Codes

These alarms are closely related to encoder and position data issues.

Conclusion

  • FANUC Alarm SRVO-070 – BZAL Alarm indicates a loss of absolute position data due to battery or encoder issues.
  • By restoring battery power and performing proper mastering, the robot can return to safe and accurate operation.

FAQ

Q1: What does BZAL mean in FANUC robots?

It means Battery Zero Alarm, indicating loss of encoder position data.

Q2: Do I need to remaster after SRVO-070?

Yes, mastering is required to restore correct axis positions.

Q3: What causes SRVO-070?

Most commonly battery failure, disconnection, or extended power loss.

Q4: Can SRVO-070 damage the robot?

Not directly, but incorrect positioning after data loss can lead to collisions.

Explore the Full Guide: Industrial Robot Fault Codes Library  →  Fanuc Alarm Codes

Explore the complete guide for troubleshooting, repair strategies, and component replacement across industrial robot systems.

🔧 Recommended Parts for Fanuc alarm Troubleshooting

Key components commonly involved in fanuc alarm troubleshooting issues and replacements.

📘 Related Resources for Fanuc Alarm Codes
  • No related articles found in this topic.
Artículo anterior KUKA KSS15019 Error – Intermittent Robot Motion Stop & Drive Fault Diagnostics Guide

Dejar un comentario

* Campos requeridos

Publicaciones de blog

Comparar productos

{"one"=>"Seleccione 2 o 3 artículos para comparar", "other"=>"{{ count }} de 3 artículos seleccionados"}

Seleccione el primer artículo para comparar

Seleccione el segundo artículo para comparar

Seleccione el tercer elemento para comparar

Comparar