The KUKA Control Panel (KCP), also known as the Teach Pendant, is the primary interface for robot programming and operation. Given the harsh conditions of industrial environments, KCP units and their connection cables are highly susceptible to physical damage, cable fatigue, and screen wear.
This KUKA KCP & Cable Index provides a comprehensive cross-reference for all generations of KUKA handheld unitsfrom the legacy KCP1 and KCP2to the modern SmartPad 1 and SmartPad 2. Use this index to identify the correct part numbers for full units, replacement cables, and internal repair components.
1. Quick Navigation
- Search by KCP Generation (KCP1, KCP2, SmartPad)
- Cable Compatibility & Part Numbers
- Common KCP Replacement Parts (Screens & Joysticks)
- FAQ: KCP Maintenance & Repair
2. KCP & SmartPad Generation Reference
Identifying your KCP generation is the first step in ensuring system compatibility.
| Controller System | Pendant Model | Core Part Number | Key Features |
|---|---|---|---|
| KRC4 / KRC5 | SmartPad 2 | 00-264-884 | Multi-touch, improved ergonomics, high-res. |
| KRC4 | SmartPad 1 | 00-168-334 | 8.4" Touchscreen, USB port on rear. |
| KRC2 (Ed05) | KCP2 | 00-130-547 | Edition 2005, Windows interface. |
| KRC1 / KRC2 | KCP1 | 69-000-398 | Monochrome or early Color STN display. |
3. KUKA Pendant Cable Index
Using the wrong cable can result in "Emergency Stop" loop errors or communication failure. Match your pendant to the correct cable here.
SmartPad Cables (KRC4 / KRC5)
- 00-174-901: Standard SmartPad 1 Connection Cable (10m).
- 00-181-563: High-Flex SmartPad Replacement Cable (10m).
- 00-281-224: SmartPad 2 Connection Cable (New Generation).
KCP2 Cables (KRC2 / Ed05)
- 00-108-849: KCP2 Standard Connection Cable (10m).
- 00-123-556: Extended KCP2 Cable (20m) for large-scale cells.
- 00-110-185-C: Internal KCP2 Wiring Harness.
👉 [Browse All KUKA Pendant Cables]
4. Internal Spares & Repair Parts
Instead of replacing a full unit, you can often repair common faults using the following specific part numbers:
| Component Category | Description | Part Number |
|---|---|---|
| LCD Modules | 8.4" VGA Replacement Panel | 00-110-185-LCD / SmartPad-LCD-8.4 |
| Touch Overlays | 8.4" 4-wire resistive touch glass | SmartPad-Touch-8.4 |
| Joysticks | 6D Mouse replacement units | 6D-Mouse-KCP2 / 6D-Mouse-SmartPad |
| Safety Parts | Emergency stop switch assembly | KUKA-EStop-Standard |
5. KCP Maintenance & Troubleshooting FAQ
Q: Can I use a SmartPad 1 on a KRC5 controller?
A: While the SmartPad 1 is technically compatible with early KRC5 software, KUKA recommends the SmartPad 2 (00-264-884) for full feature support and improved performance.
Q: Why does my KCP2 show a "Communication Lost" error?
A: This is often caused by a break in the internal shielding of the KCP2 cable (00-108-849). Check for sharp bends or "pinch points" along the cable length. Replacing the cable usually resolves the issue.
Q: Are the joysticks (6D mouse) interchangeable between KCP2 and SmartPad?
A: No. The mechanical mounting and electrical interface of the 6D mouse evolved significantly between the KRC2 and KRC4 generations. Always order the specific version for your pendant model.
Q: How do I calibrate the touch screen on a SmartPad?
A: Access the "Control Panel" within the KUKA System Software (KSS) and navigate to the "Touch Calibration" utility. If the screen remains unresponsive, the touch overlay may need replacement.
6.Teach Pendant Spare Parts by Robot Brand
Teach pendants serve as the primary humanCmachine interface within robot controller systems.
Although similar in appearance, teach pendants are controller-generationCbound and differ by communication protocol, safety integration, and firmware architecture.
Brand-Level Orientation
-
ABB Teach Pendants
Teach pendant interfaces designed for ABB controller systems, including IRC5 and OmniCore platforms. -
FANUC Teach Pendants
Teach pendant interfaces used with FANUC R-30i series controller architectures. -
KUKA Teach Pendants
Teach pendant interfaces corresponding to KUKA KRC controller platforms. -
Yaskawa Teach Pendants
Teach pendant interfaces associated with Yaskawa NX, DX, and YRC controller systems.
7.Related KUKA Index Pages
- Kuka Part Number Index
- KUKA KCP (Teach Pendant) & Cable Index
- KUKA PC & Drive Components Index
- Robot Teach Pendant Cable & Connector Index
- Robot Safety Boards & Relays Index
8.Reference Notes
This section provides supplementary reference links related to KUKA HMI architecture, pendant system classification, and interface connectivity structures.
Referenced materials are intended to support index navigation and structural orientation within the KUKA operator interface ecosystem only. They are informational in nature and do not replace official KUKA technical documentation, system manuals, or KUKA System Software (KSS) release notes.
👉 View related KUKA KCP & Cable reference articles:
KUKA Teach Pendant Reference Notes