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KUKA Robotics Part Number Index & Spares Catalog

KUKA robotic systems rely on structured numerical identifierscommonly 8-digit or 10-digit part numbers such as 00-130-547or 118674to define hardware assemblies, electronic modules, and mechanical components across controller generations from KRC1 to KRC5.

As KUKA controller architecture evolved from legacy racks to modern real-time control platforms developed, identifying the correct hardware revision, compatibility scope, and spare replacement path has become increasingly complex for maintenance engineers and procurement teams.

This index provides a system-level decoding guide to KUKA part numbers, enabling faster identification of compatible spare parts without navigating multiple OEM manuals.

How KUKA Part Numbers Work

Most KUKA spare parts can be identified using three simple rules:

  1. 00-xxx-xxx numbers usually indicate major electrical or HMI assemblies.
  2. Six-digit numbers (118xxx / 12xxxx) often refer to mechanical or auxiliary components.
  3. Controller generation determines compatibility, even when numbers look similar.

Because of firmware, safety, and bus-communication differences, cross-generation substitution is rarely possible.

Understanding KUKA Part Number Patterns

KUKAs numbering logic reflects component category and production era.

Major Electrical Assemblies

00-xxx-xxx / 00-xxxx-xx

  • Teach pendants (KCP / SmartPad)
  • Internal signal and motor cables
  • Controller PC boards and interface modules

These are the most searched and replaced industrial spare parts.

Mechanical & Auxiliary Components

118xxx / 12xxxx

  • Cooling fans
  • Mounting hardware
  • Specialized internal electronics

Servo Motor Series from Siemens Integration

1FK7 / 1FT7

  • Servo motors manufactured by Siemens
  • Tuned for KUKA motion-control drive systems

Legacy Controller Components

69-xxx-xxx

  • Common in KRC1 and early KRC2 cabinets
  • Mostly discontinued or refurbished-only availability

Quick Search by Controller System

Not sure of the part number? Start with your KUKA controller generation to narrow down the compatible spares:

  • KUKA KRC4 / KRC5 System:

Focus on 00-168-334 (SmartPad 1), 00-264-884(SmartPad 2), and KPP/KSP drive modules.

👉 [View Full KRC4/KRC5 Spare Parts List]

  • KUKA KRC2 (Edition 2005) Index:

Focus on 00-130-547 (KCP2) and KPS 600 power supplies.

👉 [View Full KRC2 Ed05 Spare Parts List]

  • KUKA KRC1 / KRC2 (Standard) Index:

Focus on 69-000-398 (KCP1) and KSD1series servo drives.

👉 [View Full KUKA KRC2 Spare Parts List]


KUKA Part Number Categories

Teach Pendants & HMI (KCP Series)

The most frequently handled components, susceptible to screen damage and cable wear.

  • Core Numbers: 00-130-547 (KCP2), 00-168-334 (SmartPad), 69-000-398 (KCP1).
  • Includes: Full pendant assemblies, LCD replacement kits, and joysticks.

👉 [View: KUKA Teach Pendant & Cable Index]

Drive Modules & Power Supplies (KPS/KSP/KSD)

The power electronics responsible for axis movement and system energy.

  • Core Numbers: 00-105-247 (KPS 600), 00-155-234 (KPP), 00-155-231 (KSP).
  • Includes: KPP (Power Pack), KSP (Servo Pack), and legacy KSD drive units.

👉 [View: KUKA Drive & Power Module Index]

Controller PC Boards & Interface Cards

The industrial PC components and communication cards within the KRC rack.

  • Core Numbers: 00-128-116 (MFC3), 00-129-143 (DSE-IBS), SY-7VBA-133 (Motherboards).
  • Includes: MFC (Multi-Function Card), DSE (Digital Servo Electronics), and CI3 safety boards.

👉 [View: KUKA PC & Interface Board Index]


How to Use This Index Effectively

1. Locate the Label:

KUKA labels are usually white with black text and a barcode, found on the side or rear of the component.

2. Focus on the "00-" Number:

This is the most reliable way to search our database.

3. Check Category Pages:

Navigate to specific indexes (Pendants, Drives, or Boards) to find detailed compatibility and wiring notes.

Need Help Identifying a KUKA Part? If your label is missing or you are facing a "DSE Communication Error," contact our technical team. We can identify the correct hardware using your robots Serial Number.


Discontinued KUKA Parts & Modern Replacements

Many KRC1 and KRC2 components are now officially "End of Life" by the OEM.

Available solutions include:

  • Certified refurbished boards (load-tested and cleaned)
  • SmartPad battery and cable replacements
  • Compatible drive repairs and spare units

These options allow operators to extend system life without full controller upgrades.

Related KUKA Index Pages

Together they map the complete KUKA controller spare-part ecosystem.

Compare Spare Parts Across Robot Brands

Each brand uses distinct numbering logic, safety architecture, and firmware ecosystems, preventing direct spare interchangeability

Compare Other Robot Controller Spare Parts

Reference Notes

This section provides supplementary reference links related to KUKA hardware coding logic, KRC controller-generation classification, and system-level component identification structures.

👉 View Related KUKA & Robotics hardware reference articles:

  • KUKA Robot Architecture Overview
  • KUKA C4 Controller Reference Notes

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