The teach pendant cable is the most vulnerable link in any robotic system. Constant flexing, stepping, and exposure to industrial oils often lead to internal wire fatigue or connector damage, resulting in "Communication Lost" or "Emergency Stop" errors. Identifying the correct replacement cable is critical, as different controller generationssuch as ABB IRC5, Fanuc R-30iB, KUKA KRC4, and Yaskawa DX200 use proprietary connectors and pinouts.
This Teach Pendant Cable Index provides a structured reference for 7M, 10M, and 15M cables, including high-flex and extension options. Whether you are looking for a KUKA X19 connector, an ABB 3HAC031683 extension, or a Fanuc A660 series signal cable, this guide ensures you find the exact match for your hardware revision to minimize production downtime.
Quick Navigation
- ABB FlexPendant Cables (3HAC Series)
- Fanuc iPendant Cables (A660 Series)
- KUKA SmartPad Cables (X19 / 00- Series)
- Yaskawa Motoman Cables (X81 / X82 / CBL Series)
- Cable Maintenance & FAQ
1.Cross-Brand Cable Reference
| Robot Brand | Controller System | Connector Standard | Common Part Numbers (Standard Length) |
|---|---|---|---|
| ABB | IRC5 / DSQC 3120 | Circular Multi-pin | 3HAC084673-001 (10M), 3HAC031683 (15M) |
| Fanuc | R-30iA / R-30iB | A660 Series / Honda | A660-2007-T364 (10M), A660-2006-T324 |
| KUKA | KRC4 / KRC5 | X19 Connector | 00-174-901 (10M), 00-323-687 (X19) |
| Yaskawa | DX100 / YRC1000 | X81 / X82 (CBL) | CBL-YRC061-1 (10M), HB1371456-1 |
2.Brand-Specific Cable Directories
ABB FlexPendant Cables (3HAC Series)
ABB cables are specifically engineered for the high-data throughput required by the IRC5 and OmniCore platforms.
- 3HAC084673-001: 10M Cable for DSQC 3120 / IRC5
- 3HAC031683-002: 15M Heavy Duty Pendant Cable
- 3HAC031683-001: 10M Extension Cable for DSQC679
- 3HAC064448-001: Specialized Power Cable for Teach Pendant units.
Fanuc iPendant Cables
Fanuc cables are categorized by their rugged outer jackets, designed to resist cooling oils and weld spatter.
- A660-2007-T364: Standard 10M Cable for R-30iB iPendants
- A660-2004-T411: Legacy Cable for RJ3 / RJ3iB Controllers.
- A660-2007-T375#L10R53A: Customized High-FlexPendant Cable (10M).
KUKA SmartPad & KCP Cables
KUKA utilizes specialized X19 circular connectors to handle integrated safety circuits and HMI data.
- 00-174-901: KRC4 SmartPad 10M Cable (Standard)
- 00-323-687: KRC4 X19 Smartpad Cable (Latest Revision)
- 00-181-563: Reinforced PUR-jacketedcable for environments with high mechanical abrasion.
Yaskawa Motoman Cables
- CBL-YRC061-1 (X82): 10M Cable for DX100/DX200 Pendants
- CBL-XR005-1 (X81): 8M Cable for JZNC-XPP02B (XRC/NX100).
- HB1371456-1: Dedicated Cable for YRC1000 Pendants.
3. Maintenance Insights & Troubleshooting
When should you replace your cable?
Replace the cable immediately if you experience:
- Intermittent E-Stops: The robot stops when the cable is moved or stepped on.
- Screen Flickering: Loose internal data pairs or failing shielding.
- Jacket Breach: Exposure of internal wires to oil, which can cause "short-to-ground" faults that damage the main CPU.
Extension vs. Full Length Replacement
Expert Note: While ABB supports daisy-chaining extension cables (like 3HAC031683-001), for Fanuc and KUKA systems, we strongly recommend a single, continuous 20M cable. This prevents voltage drops and signal noise common in high-interference welding environments.
4. Frequently Asked Questions
Q: Can I use an extension cable to increase my robot's working radius?
A: Yes, but only with specific systems like the ABB IRC5 (using 3HAC031683-001). For Fanuc and KUKA, we recommend replacing the entire cable with a longer 20M version rather than daisy-chaining, to avoid signal interference.
Q: What is the difference between "Standard" and "High-Flex" cables?
A: High-flex cables (like 00-181-563) use finer copper stranding and a more durable outer jacket (often PUR), designed to withstand being stepped on or dragged across shop floors without fracturing internal wires.
Q: My pendant screen flickers when I move the cable. Do I need a new pendant?
A: Usually, no. Flickering or intermittent E-Stop alarms are typical symptoms of a failing pendant cable. Replacing the cable is much more cost-effective than replacing the entire HMI unit.
Q: How do I identify my Yaskawa cable? Look for X81 or X82?
A: It depends on your controller. NX100 and older typically use the X81 interface, while DX100, DX200, and YRC1000 use the X82 style connector. Always verify the CBL-XXXX-X number on the cable tag.
5. Related Hardware Indexes
- [Teach Pendant LCD & Touch Screen Repair Index]
- [Robot Controller Power Supply Unit (PSU) Index]
- [Industrial Robot Connector & Pinout Guide]